Replacement Lock Assembly for SportRack Aero XL Rooftop Cargo Box
Question:
Im looking for the complete locking mechanism for Sportrack Aero XL roof carrier.
asked by: Norm
Expert Reply:
Thank you for providing a photo of your SportRack Aero XL cargo box for which you are looking for a complete replacement lock assembly. I shared the photo with my contact at Thule (parent company of SportRack) and unfortunately they do not have a replacement lock. The original mechanism was, according to my contact, riveted in place and there is no user-replaceable part.
However, you can still add a lock to the box with a little bit of creative modification. You will need to drill new holes in the box (and seal up any others that will no longer be used with silicone caulk such as # LT37467). You can then install a simple lock hasp such as # 720DPF and use a padlock like # 131D.

Products Referenced in This Question
Master Lock Covered, Solid Body Padlock - 3/16" Diameter Shackle
- Padlocks
- Universal Application Padlock
- Keyed Unique
- Steel
- 3/16 Inch Diameter
- Master Lock
more information >
Master Lock Contractor Grade Single-Hinged Hasp - 6-1/4" Long
- Trailer Door Latch
- Hasps
- 4-Hole Hasp
- Steel
- Lock Not Included
- 6-1/4 Inch Long
- 11/16 Inch Hole Spacing
- 1-13/16 Inch Wide
- Master Lock
more information >
Loctite RTV 598 High-Performance Silicone Gasket Maker - Black - 2.7-Fl Oz Tube
- Lubricants Sealants Adhesives
- Sealant
- Gasket Maker
- 2.7 oz
- Loctite
more information >
Product Page this Question was Asked From
Replacement Lock Core and Key for SportRack Explorer Cargo Box - Qty 1
- Accessories and Parts
- Roof Box
- Lock Parts
- Thule
more information >
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